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Electric Scale R/C
 

There's Electricity in the Air:
Electric Radio Control Scale

By Steve Perry

My apologies to one and all for the lack of a column last month. I dutifully wrote one and saved it to the little flash drive I carry, which I promptly ran through the laundry. Talk about washing a disk drive. Washed that little sucker clean it did .

I'll try to make up for it this month. Since this is a scale forum, let me show you some of the things you can do to a foam ARF, (Almost Ready to Fly), model to dress it up and make it more scale than it comes out of the box.

In this case, the model is the Sig/Kavan DH.2. This is a 36" span model made of molded foam with lite ply formers and vac formed detail parts. The model is pre painted in a rather too green PC-10. The undersurfaces of the wings and stabilizer are unpainted. The press-on decals are pretty far off the correct colors. The shapes of the parts are pretty good, but the model needs a bit of help to look good.

The trick is to improve the looks without adding too much weight. A coat of paint is a fairly heavy thing to add to a small foamie model, but in this case the colors out of the box were unacceptable and I decided to pay the price. Foam will not react well to agressive paints like enamels or lacuqers, so that leaves acrylics and Future as the obvious choice. Plenty of colors available to mix from and completely foam-safe. I mixed up a goodly batch of PC-10 and CDL which were applied with a wide brush before assembly of the parts.

Homemade decals are always a great way to dress up a model without adding significant weight. I took a scan of some roundels I liked and printed them up on ink-jet decal paper. I wanted a further touch of detail and found a photo of the AIRCO logo which I cleaned up and colored on the computer. The logo was a decal applied to the outside of struts and boom members, so I printed up a good supply.

Just like static scale modeling, scale R/C has it’s after market details. There are more scales available, so the selection of aftermarket products is a little thin compared to what you have for plastic models. CAD drawing and laser cutting are making it easier to produce a product in multiple scales and new products are coming along almost every month, so that gap is slowly narrowing.

An excellent example of an aftermarket detail product is the Lewis gun kit produced by Wright Brothers R/C. It consists of balsa, ply and paper card laser-cut parts and some plastic tubing for the barrel. These kits are available in a variety of scales from 1/12 up to 1/8.

What you get in one of these kits is a piece of balsa, a piece of ply and a piece of card with the various parts laser-cut on them along with tubing for the barrel. Laser-cutting detail parts is the technology of preference in these larger scales just as photo-etched brass is preferred in the smaller static scales. The thinner and easier to cut, (burn) a material is, the less laser time it requires and the cheaper it is to produce. This factor is significant when cutting thicker balsa and ply and one of the reasons that laser-cut parts in general are not cheap.

Just like PE, the parts are left attached to the main sheet with little nubs of un-cut material. Carefully cutting these nubs will remove the part from the sheet. The Lewis gun is made by laminating a thicker balsa core with thin ply pieces to form the main body of the gun. The drum pieces are laminated to the correct thickness and the paper card top piece is glued on as well as a handle out of a strip of tape. The tricky part is removing and assembling the two small pieces which hold the barrel tube and the tube below it these appear as small figure eight looking things and the tubes are cut to length and slipped through the holes. This assembly is then glued on the front of the gun and the drum assembly is glued on top, Add a small piece of styrene rod or round toothpick to make the handle and you are in business. Paint and finish the piece to suit yourself and you have a right convincing Lewis gun.

The Kit provided a vac-formed pilot bust. A word about vac-formed detail parts. This is R/C, DO NOT expect vac formed parts that fit together like a vac-formed static model. I have found that even properly removed from the sheet and dressed by sanding on a flat surface, most vac-formed parts in R/C kits just don't fit well. There is a reasonable cure though. After gluing the parts together as best you can and wincing at the awful seam, there is a product that will help. Gorilla Glue is a urathane based glue. Paint the inside of the part with a layer of this gue and then pour some water in it for a few seconds and then dump it out. Set the part on some plastic wrap or wax paper and walk away for two hours. When you return the glue will have foamed up and hardened. You now have 1/16 to 1/8 inch if sandable foam lining the inside of the pilot figure. Now you can attack that awful looking seam on the outside with gusto.

The kit did not specifically provide for rigging and is considered, (by some), to be structurally sound without it. I for one am not going to build an un-rigged DH.2 on asthetic grounds alone. In addition to the issue of looks, rigging adds an incredible amount of strength to the wing cellule all for a few extra grams. I used Pro-Line 30 lb test fishing line. It ties well and does not stretch once tightened. This is a greenish looking line and I usually paint it a steel color before rigging with it. I use WWI Modeling List member and IM contributor Dennis Uglano's "DURAS" method of rigging. Basically stringing a long line through as many pre-drilled holes as possible. On a 2 bay biplane like the DH.2 I rig the inner set of front and rear mainplanes and then use two long lines to rig the rest of the wing. Once the rigging is adjusted for tightness and you have checked carefully to ensure that you didn't induce any warps, a drop of medium CA in the holes where the wires run through the struts will keep it all secure. Be careful not to get CA on the foam. Foam really does not like CA.

So for less than 2 oz of weight the model looks far more realistic and is considerably stronger than one built OOB. As you can see, many of the techniques used on static scale models can be applied with slight modification to an R/C model resulting in a much more satisfying appearance. While it does not even come close to a static scale model in terms of scale accuracy and level of detail, the sight of it lifting off into the early morning sky and tooling around the field in all its 1916 glory is an incredibly rewarding experience.