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Heller 1/43 Renault 4CV
 

Heller 1:43 Renault 4CV

By Andrew Bertschi

Introduction

The Renault 4CV is a small French car built between 1946 and 1961. Intended by its creators to be a “people’s car”, it was inspired by the original Volkswagen Beetle and was the first French car to sell over 1 million units. Conceived during German occupation, the design team envisioned something suitable for the economically difficult years expected to follow the war. The 4CV was first shown to the public at the 1946 Paris Motor Show and by 1949 was the most popular car in France. It was powered by a rear mounted, water-cooled 760cc inline 4 cylinder engine. The completion of this same kit by my late friend Ted Holowchuk, a true master modeler as well as teacher, was an inspiration for me on this project. Prior to his passing, Ted and I had talked on and off about both building the same ‘simple’ car kit and the example he built was a ‘donation’ from me.

The Kit

This kit is from Heller’s fairly broad range of 1:43 scale European cars originally introduced during the later 1970s. Some, including the 4CV, are still irregularly available today and it is one of the better offerings from the range. At one time these kits were quite common and extremely cheap, but now some of the harder to find issues like the Alfa Romeo Alfasud, Peugeot 604, and Citroën DS can be difficult to find and costly to purchase. All 25 parts were molded in a grayish tan plastic that was easy to work with. Except for reworking some parts and adding a number of small details, I built the kit more or less out of the box. The moldings are crisp and accurate with good detail throughout. The head and taillights are a prime example as though very small, they have accurate scale fidelity + are molded in clear plastic versus being chrome plated like I’ve seen on other small car kits. Everything fitted pretty well and the way the parts where originally designed allows detailing to be easily done. In spite of this, there are two areas that need improvement; the wheels and the windshield.

The chassis is simplified but reflects the actual car well and the interior floor is molded integral with the chassis. Other parts included in the box are a pair of separate front bucket seats, a rear bench seat and package shelf, a combination dash/fire wall, a steering wheel and column, four individual clear windows, a floor shifter, chrome plated bumpers, hubcaps and headlight ‘buckets’. My kit also had a small decal with a pair of unusable “Renault” license plates. The inside of the body shell and dash have basic detail, which I enhanced a bit during assembly. The kit wheels are very simple, made up of two halves with molded-on tires and the aforementioned separate small hubcaps. The issue that I had with the wheels is because the differentiation between the rim and tire are very subtle and must be scribed or otherwise enhanced to look right. The instructions on my late 1970’s issue used a single exploded view drawing. There isn’t a lot of published material on the car, at least in English, and the box art was quite accurate, so I used it as a detailing reference. The Internet also came in handy for amassing a small photographic reference file.

Basic Chassis Construction

I decided to start on the smaller sub-assemblies first, beginning with the wheels. After priming and painting two of them, as mentioned I was not happy with the uneven demarcation between the wheel and tire since the detail was a bit too lightly molded. After discussing how to solve this with Ted, we decided that reworking and creating a new master wheel to cast in resin would be the only way to get the desired result. I took one wheel and sanded the ‘tire’ off and also removed the ‘rim’ portion from a second. After a lot of careful sanding, dry fitting, followed by more sanding, I was eventually able to get both to mate up with a realistic looking bead edge. Ted then went ahead and cast up several sets of the new wheel/tire combo. That was one of the great things about Ted: he was always there to discuss and figure out the best way to solve these kind of technical problems when they cropped up.

The new wheels were cleaned up, primered, painted grey, sprayed with Duracryl, washed with artists’ oils and then put aside to dry. Next the headlight buckets were cut off and cleaned up. Doing this caused some of the chrome to come off so I decided it would be easier to use bare metal foil on all of the exterior trim, as it was the simplest way to get everything looking consistent. Since I started going in that direction, at that point I decided to rework the bumpers as well and removed their mold-in overriders since I felt they made the car not look as ‘clean’ as I wanted it to. I also stripped the chrome off of the hubcaps.

Next thing up was the chassis. I cleaned it, sprayed a light coat of primer and then bent and fitted an exhaust tail pipe made from a section of hypodermic tubing. In doing research on the car the tailpipe was quite visible in photos yet not included in the kit. I painted it with a grime color I use on car chassis’ and put on several coats of a thinned down ‘rust’ to give it a more realistic ‘used’ appearance and then put it aside.

Next I went over the body shell, doing some light clean up with sandpaper and a Scotchbrite pad. Several areas also had mold seams and other irregularities to remove. Since the bumpers were mounted using only butt joints, I drilled small holes in the body to insert metal pins to the bumper brackets to mount them with added strength and much more ease of installation/removal. I cleaned up the other small parts including the seats, shifter, headlight and taillight lenses as well the tiny hubcaps so everything was ready for paint.

As mentioned, the windshield wipers were molded into the glass and did not look convincing. I was ‘lucky’ in a way as the kit windshield had a crack that could not be fixed so I opted to just replace it for a more realistic appearance. I used a spare piece of HO scale window ‘glass’ from a Faller building kit for this. The shape and how the windshield is mounted in a groove to the body required tracing the old part and making a template so it could be sanded to fit. Again, a lot of trial and error was needed until dropped in right in all areas. Once done, I removed the blue tape, cleaned and polished the ‘glass’ and put it aside.

I went back to the chassis, painting the bottom a weathered black, followed by some clear to seal, an oil wash followed by another sealing. Once that was completed, next was some light dry brushing and spraying of certain areas with an acrylic ‘grime’ that I’d mixed up to simulate road dirt, etc. The end result was to get a more of a typically ‘used’ looking chassis that one might see on a regularly driven car.

Painting and Detailing the Body

After some additional light clean up, I laid down some grey primer as a base for the color coat. From what I’ve seen and been able to determine, in the years following the war through the late 1960s, most European cars were painted in subdued colors and I wanted this Renault to be typical of that. While many of the actual 4CV’s I’d seen photos of were painted lighter shades, I narrowed my own choices down to a medium blue or green. After doing some checking on what pre-mixed gloss colors where available and finding nothing that seem ‘right’ to use, I decided on going with Model Master Medium Green, a military flat color. After allowing a couple of days to dry, I sanded the body lightly to remove some roughness, first with 280, then 320 paper and finally with an old, worn Scotchbrite pad. After I felt it was ok, I cleaned it and later put a couple of additional light color coats on and set it aside to dry. After a day or so, I Scotchbrighted it again until the whole body was uniformly smooth and free of any orange peel.

I cleaned the body again and applied six coats of Duracryl clear. Duracryl can be temperamental and I’ve ruined several nice paint jobs using it in the past. For whatever reason, this time the planets were aligned or something and everything went very well because the final coat came out smooth and looked really good as it was. At this point several non-model related things occurred, the end result being that the 4Cv sat undisturbed in a box for around 6 months.

Generally speaking, the longer clear lacquer cures, the harder it will get and the better the end result will be when polished as this kind of automotive paint dries from the outside in. Since my 4CV had had a long and undisturbed time to sit, its surface was hard and ‘ready’. I went over it with a Millennium 2000 polishing kit from front to back. Polishing can be a painstaking process that often takes a few days of tedious work, so it’s best to separate it into a couple of hours at a time. When nearly finished, a small problem struck. Having not quite put enough clear on the driver’s side front fender, I had a slight color rub through near the wheel opening. Luckily, it was small and not really noticeable, and after some fiddling I was eventually satisfied with the overall result.

Construction and Painting of the Interior

I brush painted the inside of the body with a Gunze flat medium brown military color and used a slightly darkened shade of that same color in my airbrush for the package shelf and interior door panels. Inside door panels were not in the kit and I made some by cutting out clear decal paper patterns that were then airbrushed as well. They also got a light sealing coat of clear before being put on the inside of the shell, sealed to it with thinned down white glue.

Body trim foiling

Once the polishing was done the final tedious step began, foiling the trim. My normal method for applying foil trim is with a series of ‘custom made’ toothpicks that I’ve specially modified for applying it and doing similar fine detail work. This time application took me about a week’s worth of time spaced out over several days to complete. The hardest part was the delicate horizontal grille bars. I re-did several of them a number of times until satisfied in how they were spaced and aligned. To keep things consistent, like I mentioned, I stripped the chrome plating off so all the foiled maintained the same sheen.

Final Assembly

As things started to slowly wind down, I attached the completed small interior parts (steering wheel, etc.) and glass to the chassis with clear trim glue and then mated the chassis and body together. The fit between them was so good that I did not have to glue the body down. Then I used clear trim glue to attach the front and rear bumpers to the body after which I attached and adjusted the exhaust pipe to line up right. The clear tail lamps were previously painted with Tamiya clear red and allowed to dry. They were then installed along with the delicate front headlight lenses. Before installed the front lights, I made a pair of clear yellow bulb covers, something required in France through the 1980s and visible on older French registered cars. This little addition made a big different is the outward appearance of the front of the car to my eye. I then installed a pair of old style French license plates and a small, period Renault emblem to the center of the front grille.

The final thing to do before completion was to make and attach a pair of front mud flaps to chassis behind the front wheels. These were clearly visible in the box art and on several photographs I’d come across. They were carefully cut out of a piece of wine bottle foil, flattened, painted grimy black, then washed and weathered and attached with metal pins to several small holes drilled in the chassis. Once that was done, I put on a final slight dusting of ‘grime’ to the bottom of the car and called it complete.

(It is worth mentioning here that Andrew’s model not only won its Automotive category, but also the Ted Holowchuk Award for Best Finish at the IPMS/Seattle model contest several years ago,)